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水力发电学报 ›› 2025, Vol. 44 ›› Issue (3): 38-49.doi: 10.11660/slfdxb.20250304

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水泵水轮机调相运行排水阀故障工况水环特性

  

  • 出版日期:2025-03-25 发布日期:2025-03-25

Water ring characteristics of pump-turbine in drain valve failure mode under phasing operation conditions

  • Online:2025-03-25 Published:2025-03-25

摘要: 水环特性与水泵水轮机调相工况稳定运行及间隙流道的冷却密切相关。本文基于冷却水通过水环排水管路排放路径,建立水泵水轮机及局部间隙的全流道三维模型,采用VOF气液两相流对水环排水阀正常和事故两种工况进行了三维非定常流动分析,数值模拟的压力变化结果与电站运行数据吻合。揭示了水泵水轮机调相运行时内部流动特性,在转轮主流道内为空气,其迹线形成显著的涡流特征,在无叶区流道内为气液混合,液体靠近固定导叶内壁高速旋转的圆周运动,下环空腔内流道中的气液混合物迹线呈现出螺旋向上的流动;水环排水阀打开时,无叶区较厚的水环可以通过水环排水阀排入尾水管中,以保证水环排水与冷却水供水的动态平衡;而当排水阀故障时,下迷宫冷却水会流入无叶区,无法排出,加剧无叶区水环的厚度,转轮下环与底环间隙里面充满水,过厚水环与转轮进行摩擦。

关键词: 水泵水轮机, 调相工况, 水环, 水环排水阀, 故障条件

Abstract: The characteristics of the water ring in a pump turbine are closely related to its stable operation under phase control conditions and the cooling of its clearance flow channel. Based on the discharge path of cooling water through the water ring drain pipe, this paper develops a full-passage 3-D model of the flow in a pump turbine including the local gaps, and examines the unsteady 3-D flows through VOF gas-liquid two-phase flow modeling. We focus on the drain valve’s two conditions of normal operation and failure, and have achieved the numerical simulations of pressure variations that agree well with the field measurements at a hydropower station. The results reveal the internal flow characteristics of the pump turbine during its phasing operation. The main runner channels are occupied fully by air, and its flow tracing shows formation of significant vortices; in the passage of bladeless areas, gas-liquid mixture flows are observed, and the liquid near the inner wall of the fixed guide vanes rotates at a higspeed leaving circular traces; the lower ring cavity features an upward helical flow of gas-liquid mixture. In the mode of the drain valve open, the thicker water ring in the bladeless area can be discharged into the tail pipe under its control to ensure a dynamic balance between water ring drainage and cooling water supply. If the drain valve fails, cooling water in the lower labyrinth will flow into the bladeless area, unable to enter the tail pipe, so that the water ring in this area grows in thickness and rubs the rotor due to its over-thickness and the water-filled clearance between the lower ring and the bottom ring of the rotor.

Key words: pump turbine, phase modulation condition, water ring, water ring drainage valve, fault conditions

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