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水力发电学报 ›› 2024, Vol. 43 ›› Issue (10): 53-62.doi: 10.11660/slfdxb.20241005

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屏蔽电机内冷却循环流场及水力损失数值研究

  

  • 出版日期:2024-10-25 发布日期:2024-10-25

Numerical study on circulating flows and hydraulic losses in canned motor

  • Online:2024-10-25 Published:2024-10-25

摘要: 本文采用RNG k-ε湍流模型对一屏蔽电机内部流动进行数值模拟,同时运用多孔介质模型及Ergun方程计算近似电机定子区域内流动,最终构建了基于能量守恒定律的水力损失分析理论模型,揭示了屏蔽电机内部水力损失演化过程,并结合相应流场现象进行了分析。计算结果表明,转子与多孔介质两者间隙内流体成螺旋形流动,同时较大的多孔介质阻力将导致冲击水流在此间隙前出现多个轴对称漩涡;推力轴承径向流道间的进口处出现类似叶片绕流的轴对称漩涡,同时推力轴承外流场还存在强环流;研究结果揭示了复杂的几何结构会导致产生较多漩涡,且造成较大水力损失,尤其是在推力轴承与滑动轴承间。以上计算结果可为相似电机内部冷却循环流动开展相关几何参数和结构优化提供一定参考。

关键词: 多孔介质流, 水力损失, 漩涡, 推力轴承, 屏蔽电机

Abstract: In this work, a RNG k-ε turbulence model is used to simulate the flows inside a canned motor, and flows in its stator section are calculated using a porous media model and the Ergun equation. We construct a theoretical model for hydraulic loss analysis based on energy conservation, and use it to reveal the time evolution of the motor’s hydraulic loss. Flow patterns are analyzed in details. The results show that spiral flow patterns occur in the gap between the rotor and porous medium, and the impacting water flow forms multiple axisymmetric vortices in this gap, which are attributed to the larger resistance in the porous medium. Near the thrust bearing, some axisymmetric vortices similar to the blade flow are located at its radial flow channel inlet, and high-vorticity circulating flows develop in the flow outside of it. These findings suggest a complex geometric structure may result in more vortices and cause a significant hydraulic loss, especially between the thrust bearings and sliding bearings. This study would be a useful reference for optimizing the geometric parameters and structure of related motors.

Key words: porous media flow, hydraulic loss, vortex, thrust bearing, canned motor

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