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水力发电学报 ›› 2019, Vol. 38 ›› Issue (11): 90-101.doi: 10.11660/slfdxb.20191110

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叶片式气液混输泵径向力与流态的相关性规律

  

  • 出版日期:2019-11-25 发布日期:2019-11-25

Correlation between radial forces and flow patterns in rotodynamic multiphase pump

  • Online:2019-11-25 Published:2019-11-25

摘要: 气液混输是石油天然气开采运输中的核心技术,叶片式混输泵具有结构紧凑、运行工况宽、耐磨损等优点。本文基于数值模拟研究了4种进口含气率(0%,5%,10%,15%)下,混输泵叶轮和导叶的径向力与气相流态的相关性规律。在进口液相下,叶轮和导叶径向力中心位于坐标原点,随着进口含气率增加,叶轮和导叶径向力的偏心程度不断增大。叶轮和导叶径向力的主频跟叶轮转频和叶片数相关,随着进口含气率增加,叶轮和导叶径向力的主频幅值增大。混输泵各流道内流体分布不均匀,气体主要聚集在轮毂处,叶轮尾缘处的“气带”进入导叶流道发展形成“气囊”,其发展周期与径向力的主频相关。不同流道之间的气体体积流量变化存在相位差,同一时刻各流道中的气体含量不相等,使得各叶片的受力不均匀产生了径向力。随着进口含气率的增加,气团的发展周期变短,主频增大。

关键词: 混输泵, 径向力, 含气率, 气相流态, 相关性规律

Abstract: Oil-gas mixture transport is a crucial technology in the crude petroleum and natural gas industry. A rotodynamic multiphase pump has the advantages of compact structure, wide operation range, and good abrasion resistance. In a single-stage rotodynamic multiphase pump, the relationship of the radial forces on the impeller and guide vaneswith its gas-phase flow patterns were investigated numerical simulations under inflow gas volume fractions (IGVFs) of 0%, 5%, 10% and 15%. The centers of the radial forces were found to be located at the coordinate origin under the single liquid phase inlet condition, and their eccentricity increased with the increasing IGVF values. Dominant frequencies of these forces were related to impeller rotational frequency and blade number, and the amplitudes were found to increase with the increasing IGVF values. Distribution of fluid fraction over each impeller passage was non-uniform, and most of the gas was accumulated around the hub. Strip-shaped gas zones generated at the trailing edges of the impeller blades entered guide vane channels and developed into gas pockets, and the developing time was related to the dominant frequencies of radial forces. Phase differences in gas volume flow rates occured among different impeller passages, resulting in unequal gas volumes over these passages. This led to uneven forces on each blade and a radial force on the impeller. With the value of IGVF increasing, the developing period of the gas pockets became shorter and the dominant frequencies increased.

Key words: multiphase pump, radial force, gas volume fraction, gas flow pattern, correlation

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